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RT: What kind of technology did the company add to these three MRFs? Fox and Tymon drew upon their experience in textile engineering to develop a process that could recycle some of the 25 to 60 percent of the leather that typically is discarded as scrap during clothing and accessory manufacturing. Founded in 1974 and based in Van Nuys, California, ConFab operates manufacturing, steel processing and equipment repair facilities in central and southern California, with additional California locations in Sun Valley, Fontana, Galt and Otay Mesa, and a manufacturing facility in Tijuana, Mexico. CHARLOTTE, N.C., Feb. 24, 2020 /PRNewswire/ -- Wastequip, the leading North American manufacturer of waste handling equipment, today announced it has signed a definitive agreement to acquire Consolidated Fabricators Corporation (ConFab), a West Coast waste container manufacturer. Were able to look at that kind of stuff and see where the flow of material is coming from. RT: Do any of the three new MRFs incorporate robotics? About Consolidated Fabricators Consolidated Fabricators (ConFab), a family-owned business employing over 250 people, was founded in 1974 and quickly established itself as the leading manufacturer of waste containers in the California market. View original content: http://www.prnewswire.com/news-releases/wastequip-to-acquire-waste-container-manufacturer-consolidated-fabricators-corporation-301010058.html. We do see a lot of growth in the Salt Lake City market. It became known as Project25, the companys ongoing commitment to sustainability. Why or why not? It was leased, and that landlord wanted to redevelop it into another shopping center. The company says it has been seeking textile scrap, cutting waste, overstock fabric and soon, used garments to convert into new products via some of its newly developed methods. So, it turned into an R&D facility and was good timing because it became one of our latest technologies, heavy automation. All service at these facilities is performed by factory-authorized and -trained technicians. The [cart] body is 100% recyclable. For more information, please visit www.con-fab.com. ConFab has been one of our top acquisition targets for some time because of the synergies it brings, including the ability to process steel, expand our parts fabrication and add container repair services, said Bryant. Houlihan Lokey Managing Director Scott Sergeant will lead the session, which features speakers Charles Appleby, founder and chairman of Integrated Waste Solutions Group; Joe Cassin, vice president of business development for Waste Management; Michael Castellarin, managing director for Clairvest Group Inc.; and Scott Foster, partner with KPMG. Global retailer H&M is putting a garment recycling system developed by HKRITA on display at a Stockholm store. The corporate office led by CEO Marty Bryant is in Charlottes SouthPark neighborhood, while its two plants in the state include the Statesville Toter site and Amrep, which makes garbage-truck bodies, in Salisbury. BB: It really is amazing with some of the equipment manufacturers today what you can get and gather. The AP news staff was not involved in its creation. Brent Bell (BB): We normally try to [upgrade] two or three facilities every year. Live music and sketch artists were part of the show, which also included drone flights across the entire plant and video clips that described the technology that has been installed. Waste Management has opened two new MRFs this year with plans to open one more before the end of the year. Thats one of our largest facilities that weve just built, and its probably one of the largest ones in North America at this point. That got deferred. The story of Chicago is interesting. A lot of times in a MRFif you think about the way a MRF is designedoutside of the presort, the only reason why people are needed is for quality control because a piece of equipment didnt do what it was supposed to do. We actually own the land and we're building it brand new on there. Customers in the metal, waste and mining industries have several options to experience the wide range of available products and applications, from magnetic separators to sensor-based sorting systems, such as X-ray transmission, X-ray fluorescence and near-infrared, the company adds. Salt Lake City opened up a few months ago. Weve been developing these behind-the-scenes ways to gather all the data to help us understand the quality, maintenance and operations and how we can make real-time decisions. So thats where this technology and behind-the-scenes control room is really interesting. Recycling Today (RT): Why did Waste Management decide to construct new MRFs in Chicago, Raleigh and Salt Lake City this year? It will be capable of doing 6,000 to 7,000 tons per month once its fully running, and were expecting that to ramp up to those volumes toward the end of the year. So, it is a little bit unusual in terms of opening in a year like this where there are so many restrictions in place on where people can be and what people can do, but we definitely have been fairly successful on the openings of these facilities so far this year. SAYA says its RSCUW process reduces waste by 30 percent per yard by recycling cutting scraps and overstock rolls of fabric, which has historically ended up in landfills or is stored indefinitely in warehouses., Its RSCUW RAW product is made from recycled fabric cutting scrap and colored PET bottles retaining their original color. Working with Hannah Sheridan as head of design, Reuben Selbys collection is based in part on an ideology [with] a desire to highlight the radical shifts required to bring the fashion industry into a new era of sustainability, says Infinited. Projects in locations ranging from Pennsylvania to Taiwan are targeting landfill diversion options for discarded clothing and fabric. The event attracted several hundred customers, according to the company. If we made a cart that had recycled content and it only lasted half as long, it actually would have a larger carbon footprint than if we had not used recycled (content), says Kinder. Raleigh is one that technically wont open until November. Marty Bryant has been CEO since 2012 and is a former president of Dana Corp.s Light Vehicle Products division, where he led 15,000 employees at 82 locations. Steinert, headquartered in Cologne, Germany, says several hundred customers viewed the live broadcast of the inauguration of its test center Sept. 22. According to Sustainable Composites, that would put a dent in the 1.75 million tons of leather waste sent to landfills or incinerators every year and provide a quality, sustainable alternative for makers of leather goods., The company says it took more than five years and $3 million in R&D, but their result is enspire leather, which Sustainable Composites calls a recycled leather product that not only replicates the look, feel, smell and performance of tanned hide at half the cost, but also dramatically reduces the amount of material that winds up on the cutting room floor, because it is supplied in 54-inch rolls free of holes and other defects.. BB: So, Salt Lake City is a 50,000-square-foot facility. But robots really replace people. With the installation crews, sometimes the installation crews come from Europe. Thats a brand new building next to a Waste Management collection company. Its located next to a Waste Management transfer station. Toters goal was to reduce the amount of virgin resin or resin that has never been used in a product in cart manufacturing by 25%. Now, the entities have combined to create Looop, which HKRITA calls the first retail model of the G2G system. It will be launched at an H&M store in Stockholm on October 12. Inside the warehouse is loud and warm, but staffers are hard at work, creating everyday products from small, plastic pellets. Wastequip, Charlotte, North Carolina, announced it opened its second Wastequip WRX (pronounced works) facility Oct. 9. Some monitor the molding process; others imprint and assemble finished products. I am proud to work with and support Infinited Fiber Co.s cutting-edge technology, which can help me and the industry as a whole find solutions for some of the biggest problems of our time, and move toward zero waste and circularity., InLancaster, Pennsylvania, recycling leather is the focus of Frank Fox and Tom Tymon and their recently formed company Sustainable Composites LLC. That one will be about 5,000 to 6,000 tons per month. Photo provided by the Hong Kong Research Institute of Textiles & Apparel (HKRITA). In Salt Lake City, we had an older [MRF] that wasnt very automated. The patented process involves grinding up discarded leather scraps and pressing them into sheets made from 100 percent leather fibers, says the company. With companies such as Canada-based GFL Environmental and Houston-based Waste Management making headlines this year for their high-profile acquisitions, transactions have been taking place at elevated levels, according investment banking company Raymond James. It had intelligent sorting. Infiniteds regenerated fibers were featured in early October in a Paris fashion show in clothing designed by London-based Reuben Selby. Taking little pellets all the way to a full cart. Daddabbo, who joined the company in November, oversees product management responsibilities across the brands, including development processes, working up new product ideas and future strategies. Taipei, Taiwan-based SAYA (and its parent company Nan Ya Plastics) refers to itself as the worlds largest manufacturer of recycled PET, repurposing over 75 billion bottles every year. Now, under the SAYA brand, the firm says it is engaging in research and development (R&D) efforts to focus on the critical recycling and sustainability issues that face the textile and garment industry and redefine whats possible in renewal.. He has worked in product management and development leadership for more than 20 years. When it was soft launched in September 2018, Novetex billed it as Hong Kongs first new local spinning mill in half a century.. It can achieve 66 tons per hour, and one of the things about it is that weve got to make sure its fed on a continuous basis. BB: [Were making sure that] anything we invest in can easily adapt and accept other commodities. In 2020, Toter started using a robotic machine for mass production. HKRITA is excited to collaborate with our Swedish partners to bring our research project to life, says Edwin Keh, CEO of HKRITA. Toter trash and recycling bins start as raw material, typically created from burning natural gas or crude oil, and undergo the companys patented molding process, in which molds are filled with plastic micro-pellets. The resulting knit or woven fabric has a unique heathered effect in shades from gray to nearly black., In development is the Garma process, which SAYA says will be available in late 2021. And about probably 2017 or 2018, we pitched the idea that it would be nice for us to have a research and development type facility that we could try new equipment and do things with a essentially try out stuff and see how it works. Thats what makes Chicago really exciting, as well as the equipment in there is great. In order to offer more in-depth insights into capital markets during these uncertain times, Waste Todays 2020 Corporate Growth Conference will cover the economic impact of COVID-19, tips for selling your business, where the investment opportunities in the waste and environmental services industries lie, and much more during its State of Mergers & Acquisitions session. To register or for more information on this years Corporate Growth Conference, click here. For example, we may have an optical sorter fire on plastics. HKRITA has for several years worked with and been funded in part by the H&M Foundation, which is affiliated with Sweden-based global clothing retailer H&M (Hennes & Mauritz AB). Now, its not completely AI (artificial intelligence)--there is human interaction involved to navigate through that--but that kind of is the concept now. So, Waste Management was on board with doing an investment in an R&D type facility, and we really werent going to make it very publicly known that we had it just because it would just be for testing and internal purposes. As Wastequip began to formulate expansion plans for its Amrep brand, the company knew that service and support would be key to its hauler and municipal customers, Wastequip CEO Marty Bryant says. There is magic in motion, so to speak, says Nick Daddabbo, director of product management for Wastequip. And in Chicago, we opened that earlier this year as well. The G2G system allows customers to take charge of the reuse of their own wardrobe. These situations were a little unique where we said wed open up new facilities in another part of town so that we can have more capacity, perhaps larger MRFs. Its inaugural Wastequip WRX facility was opened in Pompano Beach, Florida, in July. RT: What kind of data can equipment generate for MRFs today? Textile recycling has gone beyond the pilot stage for HKRITA, which helped create a larger-scale textile recycling system in cooperation with Hong Kong-based Novetex Textiles Ltd., a commercial-scale yarn spinner. Wastequip introduced its corporate responsibility program, CORE, in 2020. Through its vertically integrated approach to manufacturing, ConFab has built a reputation for providing consistent, high-quality waste containers and related equipment backed by outstanding customer service to suit the unique needs of the California market. Its allowed for a lot more automation as well as making sure the quality of material not only can be changed but gets picked out with higher accuracy levels. So, we expanded capacity and moved to a newer facility. Waste Todays 2020 Corporate Growth Conference, 2022 GIE Media, Inc. All Rights Reserved. I would also say there is a lot of technology in terms of communications that these systems spit off, whether its a baler, an optical sorter [or] conveyors. Waste Today's 2020 Corporate Growth Conference will cover the economic impact of COVID-19, tips for selling your business and more during its State of Mergers & Acquisitions session. They then move to an oven that melts the plastic while the machine rotates. The companys brands include Wastequip, Toter, Galbreath, Pioneer, Mountain Tarp, Cusco, Go To Parts, Amrep and Accurate. Those types of things are something that before, it would just be a plant manager or supervisor on the tip floor looking at how much material the loader is putting in the drum feeder. Raleigh is slightly smaller. Existing Wastequip customers will benefit from access to a suite of products suited to their geographic market, along with additional production facilities to meet demand quickly. But we also know that its gathering data on everything else that its not firing on. Thats what these facilities are seeing. Its fine to monitor all this stuff, but we show on the screens in there is what operators will take action on and if they see something indicating a problemwhether its maintenance, quality or operational. What were trying to do is create a control room for these facilities where you can tell it, Hey, I want, for example, a temperature bearing measure on a conveyor. If that exceedsIm making a number up here220 F, then I want this light in the control room to turn red so that I am notified as an operator that Ive got an issue. That volumetric scanner at the beginning, for example, would indicate to us, that were overfeeding it, underfeeding it or are just right. Recycling Today followed up with Bell to learn more about these three investments. It just so happens that these ones are larger [than some of our MRFs], especially the Chicago one. These situations were a little unique where we said wed open up new facilities in another part of town so that we can have more capacity, perhaps larger MRFs. At the end of the day, you get a tip floor there that looks just like residential single-stream, our job is to make that the highest quality [material] possible and process that efficiently as possible. By the end of this year, Waste Management will have completed construction on three new MRFsone in Chicago, one in Salt Lake City and one in Raleigh, North Carolina. And then, unfortunately, we had a fire in our south Chicago facility in the middle of us constructing this one. For more information, visit www.wastequip.com. So, we thought that would be a great opportunity to upgrade capacity and expand the MRF so we can handle more volume in the future there as well.

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