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how to make a two stage dust collectorrobotic rideable goat

After looking around my shop for a suitable material, Ifound some scraps of 1/2" MDF. The silicone takes 24 hours to fully cure. Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more. The standard filter bag just spews that stuff back into the air! I saw a suggestion in FWW that the ground wire could be wrapped around the outside of PVC pipe for grounding. The standard collection bag will be full in no time, and replacing it isn't exactly fun. will be making a LARGER version of this. Please keep in mind I have very limited space in my garage workshop. I am new to dust collection. You can skip thisstep if you're buying a new un-assembled unit. did u finally use 4" or five inch hoses for inlet an venting? It probably comes with an adapter with two stubs.BTW, I used PVC drain pipe & Delta flexible hose & gates. I like your idea and thanks so much for sharing this helpful workshop experiences. It's a little more expensive but you can seeblockage spots if your collector looses preformance. Luckily, a two-stage dust collector will take care of that, and it's simple to make. The Onieda makes 6,5 and 4 inch inlets. That looks excellent. I suggest you cut a circular plywood piece and mount the SDD on that. This site is protected by reCAPTCHA and the Google, Editor's Letter: Technology and the future of woodworking. Ithen measured the inlet of the fan housing, and cut a hole in the center that would fit snugly.

"Being on a tight budget, I chose the 2hp model from Harbor Freight. I think most people don't realize the danger of the stuff they can't see. Did you ever try it without the cyclonette, for comparison purposes? 45, 000/-. I reused the two hole top that formerly had the Rockler setup, so the ply was a must. After letting the silicone cure, I put everything together. Planer shavings tended to stay in the garbage can. I've posted my tale of a plywood bit about 1 1/2 by 1/2 stuck between the impellor and its housing three times now. It's generally agood ideatomake sure the drum didn't contain anything toxic before you start cutting into it. dust collector stage freight harbor play tyler This is helpful!!! Just picked up an old 1HP delta dust collector (AP400) and replaced the top bag with the 1-micron filter bag by Powertec. It will be built into a wall in my shop, and Ill run the duct work with all the appropriate precautions . I have the 6 inch in my shop, in a separate space so I don't have to put up with the noise. 214, Linghi Chetty Street Parrys Chennai - 600001, Tamil Nadu, India. I doubt that your vacuum will pick up a screw unless your nozzle has a very small opening. It's easy to switch between tools, which means the dust collector actually gets used when I need it! Iused the short length of flexible hose that came with the dust collector as a vent. Please comment as I'm ready to make a change to my DC now! You can get plans for the miter saw station, router table, planer stand, table saw stand and t track table so you can build your own. Before I would have to unclog the hose at the DC when ever I planed wide boards, now it works perfectly. These products are efficiently working in private and public sectors, Engineering College, Polytechnic & I.T.I. We use premium quality raw material in the production process of these machines, which we procure from some of the reliable network of vendors of the industry. Having a dust collector will be really useful for everyone because it can protect our health! I have an old Grizzly single stage DC that looks just like yours. I hooked up a length of hose and ran a few tests with some of the machines in my shop. Since I want the chips and dust to fall into the barrel, but not come back out, Iused some sandpaper by hand to slightly round over the top edges of the channel. Click for full details. Wood chips and sawdust goes in through the 4" hose, spin around through the filter, and the heavy stuff falls into the bag below. Do you rely on a shop vac to keep your workshop clean? Most tools have either a 4" or 2 " dust port. ItsOverflowing.com | Itsoverflowing.com is a participant in the Amazon.com Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. I think mine is a 1.5hp, 240 volt unit rated at 1150cfm. Also, we ensure their complete compliance with the defined industry and international standards of quality. Stop! A shop vac only moves the big wood chips out of the way, but doesn't do much to control the finer particles you really need to be worried about. My collector is 3-hp. OK, last but not least; As for the screws and the first stage. For those of you already using it. I reconfigured my system so that my saw, planer & jointer are on the same branch as the garbage can "cyclonette." Because the motor is now on it's side, the on/off switch is now upside down and on the back side of the unit. It has hose, adapters, & blast gates.) For the top disc, I found some scraps of 5/8" OSB. 9 years ago I suggest you NOT keep it inside your shop space. I think I am going to go with the, I just gave up on the Rockler setup. If your lower collection bag, or bags are material, you can cut costs by replacing them with [a] clear plastic one(s).

5 years ago, Reply I could have had three cans & branches as it has three 4-inch stubs & it really sucks! Itested it to make sure it was a nice flush fit, and then used some construction glue to attatch the upper disc to the fan housing, creating an airtight seal. Only the fine dust makes its way up to the filter, so it works better and longer. Everyone who is venting outside, where are you getting your make up air? Please visit my disclosures page for more information. The cyclonette came in handy for that. They are easily found for little or no money, lightweight, durable, and come in a variety of sizes. I simply removed the switch box, and rotated it 180 degrees, so that it's now right side up and facing the right direction. 11 years ago Top 6 Safety Rules Every Carpenter Should Know, 11 Most Beautiful Crafts To Make With Fresh Flowers, An Essential List of Craft Tools for Making Easy DIYs, Wall Art DIY Ideas to Add Personality to Your Home, 6 Common Plumbing Issues and How To Fix Them, 150 Simple Woodworking Projects for Beginners, 10 DIY Air Purifier Ideas To Make Cheap Air Filtration System, DIY Cleaning Mattress, Sofa, and Sofa Cushions, 15 Homemade DIY Water Filter To Clean Water Anywhere, 10 DIY Grow Tent Plans Build Your Own DIY Grow Box, 25 Free Crochet Skirt Patterns for Everyone. Thread the ends of grounding wire through the holes. Ihad a suspicion that mine would need to be larger, but Idecided to use 1 1/8" to start with, so that I could enlarge it slightly later if I felt it needed it. A Fire Chief/Captain sent in a letter to FWW several years ago stating that the air and dust ratio has to be at a optimum state to ignite. 1 year ago. It seems to work very well. You can even upgrade the bag to the same type of canister filter as the bigger version! It works just as well as the version I talk about above, but in a much smaller footprint. Can anyone speak from experience as to how much performance is lost with adding the second stage? on Introduction. I've just bought the HF DC, and was planning a much more complex build with a large cone. This way Ihave a starting point, and can adjust the alignment in either direction to get maximum perfomance. Try and make this as air tight as possible and still be able to 'pop the top' when having to empty etc. Figure out how to connect ground wire to each machine. When I first bought the dust collector, I assembled it in the standard configuration so that I could test it, and compare the results to my finished product. I do know that it is extremely inexpensive compared to what woodwork supply houses offer as metal dust ducting.

I got the cyclonette from Grizzly. If it got caught in a mass of planer shavings it might make it out of the can. Then you only have to put the money out for a better quality upper bag. It's fairly straightforward to put together, although you'll want to figure out which screws go where before you start (ask me how I know!). 8 years ago The lid creates a cyclone effect, causing the heavier pieces fall into the trash can. that plus every 10 minutes or so I would have to empty the can in order to deal with the massive amount of chips I was prducing meant that I'd plane a board and unplug the system. Connect the hose that comes out of the dust collector to the side of the separator without the bend on the inside of the lid. the 55 gallon barrow i am using fills up in 2 hours. Most of the excess parts went into the scrap pile, but the casters were actually pretty nice quality, so Ithink they will go under a new rolling tool cart I plan to make in the near future. Plus tips, advice, and special offers from Fine Woodworking.

This forum post is now archived. You definitely don't want one rattling around in your expensive filter. Yeah, the newletter's servings of DIY are kind of like reaching into an extemporaneous grab-bag full of magic 8-balls. Now that you know why, I'll show you how to make a 2 stage dust collector for your own workshop! Smart move! By having it set up in this fashion it causes a swirling/vortex affect and thus seperating the heavier shavings from sawdustif you get my drift. Ithen had a helper stick the hose straight into a large pile to sawdust while I watched the exhaust outside. If you take the time and seal the lid with weather stripping or foam gasketing you will not have the preformance loss. I cut the lid off, then flipped the lid. That quick unlocking band makes it easy to empty the drum. Just do it. The heavy stuff falls down, so only the lightest, fine dust goes up into the filter. All seems well. Being on a tight budget, I chose the 2hp model from Harbor Freight. Take an hour or two and make a router circle cutting jig. Thanks guys for the advises. Iwaited until it was on sale, and then used a 20% off coupon making the total price around $165 with tax. Good choice. Thanks for your input , I have done what you plan. saw, shop vac hose, 2 inch end cap, short pipe, adapter, lid, adapter, street 90. angle the street 09 to throw the sawdust to the barrow wall. Thanks, Michael, 10 years ago Cut a new cover and mounted the dust deputy. First: Stop wasting your time with jigsaws and such. I hope this helps and if you have any further questions (how many machines, dust gates etc. I worried about performance loss, but I noticed no performance hit at all, in fact I think it is actually better because the large planer chips are not clogging the DC at the gate or the impeller. Dust collection is about air volume. It may have less tendency to pass dust on to the bag. Instead of going straight into the filter, debris takes a spin in the trash can first. One of the reasons I didn't attatch the center ring to the base disc is that I want to get the alignment right first.

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how to make a two stage dust collector

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